Our testing lab specializes in mechanical and condition testing of polymers, ensuring precise evaluation of material properties and performance. Equipped with advanced testing capabilities, we analyze specimens as well as actual components, providing comprehensive insights into durability, strength, and environmental resistance. Whether assessing structural integrity or long-term reliability, our lab delivers validated results to support industry-specific applications and quality assurance standards.
Proper raw material storage is essential to ensuring the performance and integrity of polymer products. Maintaining the right temperature, humidity, and environment is vital to preserving material quality and optimizing production outcomes. We adhere to strict storage protocols, following FIFO (First-In, First-Out) principles to enhance efficiency and minimize waste. Each raw material is handled according to its Material Safety Data Sheet (MSDS), ensuring compliance, safety, and optimal usability throughout the manufacturing process.
Engineered for precision, speed, and versatility, Zulu’s industrial die-cutting systems empower large-scale foam conversion across packaging, automotive, medical, and electronics sectors. Designed to handle EPE, EVA, PU, and XLPE foams, these machines feature —delivering clean profiles, consistent tolerances, and minimal waste at scale.
We are facilitated with a special machine that is designed for high-efficiency lamination and fitment, for Extended Polyethylene (EPE) foam offering a seamless solution for assembling multi-layer foam structures used in packaging, insulation, and automotive applications. This machine automate the bonding process using heat and pressure, ensuring consistent quality and reduced labor.
Ideal for small to mid-scale operations, manual bonding machines for Extended Polyethylene (EPE) foam offer a cost-effective and flexible solution for assembling foam fitments, inserts, and laminated sheets. These machines use controlled heat and pressure to bond foam layers without compromising cushioning properties. Manual Operation: Enhanced control over temperature, pressure, and bonding time
Our foam and adhesive lamination machine is designed to bond foam sheets with adhesive films or substrates, creating multi-layered materials used in packaging, automotive, insulation, and electronics. These machines combine heat, pressure, and precision alignment to ensure consistent lamination quality across varied foam types like EPE, EPDM, EVA, PU, and XLPE.
Our foam cutting machine is an essential piece of equipment for converting foam blocks into sheets, shapes, or intricate profiles with high precision and speed. Engineered for industries like packaging, furniture, insulation, and automotive, these machines streamline production while reducing material waste. They can handle a wide range of foam types including PU, EVA, EPE, and XLPE. Whether you're shaping cushions, crafting protective inserts, or producing insulation panels, a foam cutting machine ensures consistent results every time.
Our Clicker machines—also known as swing arm die-cutting presses—are a reliable solution for cutting foam sheets into precise shapes using steel rule dies. Ideal for small to mid-volume production, they’re widely used in industries like footwear, packaging, automotive, and medical devices.
At Zulu, packing is not just a final step—it’s an integral process stage ensuring product integrity and reliability. Our well-planned and meticulously designed packaging guarantees that supplies reach customers without any packing or transit damage, delivering components in pristine condition, ready for seamless integration.
Given the limitations of grid power supply, on-site power generation is vital to ensure uninterrupted operations. Our facility is equipped with 100% power backup through reliable diesel generators, guaranteeing consistent energy availability. Looking ahead, our strategy roadmap includes plans to integrate solar power generation, embracing sustainable energy solutions for a greener future.